Nitric acid incidents: How to reduce your risk

 

The hazards: Nitric acid is a highly corrosive mineral acid and strong oxidizer used primarily for nitration of organic molecules and washing glassware or metal equipment. Nitric acid reacts violently with alcohols, alkalis, reducing agents, combustible materials, organic materials, metals, acids, cyanides, terpenes, charcoal, and acetone. It produces exothermic reactions, as well as toxic, corrosive, and flammable vapors. Nitric acid can be extremely hazardous in cases of inhalation (lung corrosive), skin contact (corrosive, irritant, permeator), eye contact (corrosive), or ingestion. The violent, reactive nature of nitric acid has led to major incidents at research universities including Tufts, Texas Tech, and also here, at the University of Washington.

Impact on our campus: There have been two separate waste container explosions recently at the UW. Luckily, no injuries resulted from these incidents, but there were chemical spills and broken glass to clean up. Proper handling, storage, and disposal of nitric acid are key to avoiding such incidents (or worse) in the future.

How to reduce risk: Labs planning to use nitric acid should do a risk assessment to determine whether nitric acid is really needed for their project or process. Vendors offer various cleaning products that may be used as an alternative for glassware washing, and citric acid is a common alternative for metal cleaning. If you determine it is necessary to use nitric acid, then use the EH&S Nitric Acid SOP template to develop a standard operating protocol (SOP), and remember to specify details for waste practices. Provide training to all respective lab members and students. Follow guidelines listed below to help avoid the health and economic costs of nitric acid accidents.

Nitric Acid Safe Use Guidelines

  • Minimize or eliminate use and storage of nitric acid whenever possible.
  • Use in ventilated areas and in proximity to eyewash and safety shower stations, hile wearing compatible gloves, safety goggles, and a lab coat.
  • Avoid contact with metals! Nitric acid is extremely corrosive in the presence of aluminum, copper, and oxides and attacks all base metals.
  • Store in glass containers that are secured, dry, cool (<23'C/73.4'F), away from sources of ignition, combustible materials, other acids, bases, cyanides, and acetone. Use secondary containers to segregate nitric acid from other acids in your acids cabinet.
  • Storage containers must be dry, as nitric acid can react with water or steam to produce heat, and toxic, corrosive, and flammable vapors.
  • Pre-labeled and dated safety-coated glass bottles (PTFE) may be used for nitric acid waste; avoid using empty organic solvent bottles.
  • Proper waste segregation can help avoid laboratory accidents and explosions. Do not mix nitric acid waste with any other waste streams, including other inorganic acids.
  • Segregation of nitric acid waste from different processes or experiments is recommended.
  • In the case of a spill, absorb nitric acid with an inert dry material (earth, sand, or other non-combustible material), place in an appropriate waste container, and neutralize with dilute sodium carbonate.
  • Principal investigators planning to use nitric acid should develop an SOP and provide documented training to all of their respective personnel. 
  • Principal investigators and/or lab managers are responsible for ensuring all laboratory personnel understand and adhere to safety requirements in the laboratory.
  • Following EH&S safety protocols in the Laboratory Safety Manual will help research universities and facilities avoid the health and economic costs of nitric acid accidents.

Follow the guidance in the Nitric Acid Safety Focus Sheet and contact the EH&S Lab Safety Team at labcheck@uw.edu for more information on preventing nitric acid incidents.